PCD(Polycrystalline Diamond) Shaving Die from China manufacturer

PCD(Polycrystalline Diamond) Shaving Die

Price:	20.0 USD
Payment Terms:	T/T,Money Gram
Place of Origin:	Henan, China (Mainland)


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Product Detail

Model No.: diamond dies

Production Capacity: 5000

Delivery Date: 10

Product: Others

Brand Name: IW

Surface treatment: Polishing

Means of Transport: Air

Packing: Carton/ OEM pack

Product Material: Steel

Shaping Mode: Die Casting

Product Name: PCD shaving dies

Certification: ISO 9001

The bearing area of PCD shaving dies support shaved wire materials against the vibration, the wire surface shaved by a PCD die is much better than tha

Polycrystalline Diamond Shaving Dies
Polycrystalline diamond (PCD) is a better choice,which has been proven to provide excellent surface finish and improved consistency for different wire materials.

Tungsten carbide (TC) insertion mold is widely used in peeling applications,but TC peeling mold is not relatively life-long,and the smooth surface and high-precision control performance are good.

Product Name	PCD Shaving Dies; Polycrystalline Diamond Shaving Dies; Diamond Shaving Dies
Blank Type	Polycrystalline Diamond,Tungsten steel,
Applications	Copper wire,aluminum wire,gold wire,titanium alloy wire,etc.that require wire surface shaved.
Advantages	TC Shaving Dies Advantages:dies cost cheap. Disadvantages:short lifetime,poor consistency of wire,surface defects,high temperature. PCD Shaving Dies Advantages:long lifetime,good consistency,high wear resistance and impact resistance. Disadvantages:Higher unit prices,longer lead time.

Diamond Shaving Dies

The load-bearing area of polycrystalline diamond peeling die supports the vibration of wire material.It is much better to peel the wire surface through PCD mold than by a TC peeling mold.
The bearing area of PCD shaving dies support shaved wire materials against the vibration,the wire surface shaved by a PCD die is much better than that shaved by a TC dies.
The lifetime of PCD shaving dies provide 20 to 80 times (depending on materials) longer tool life than TC shaving dies.The long life reduces the setup time of exchange dies.

Tolerance

Diameter(inch)	Diameter(mm)	Tolerance(mm)	Roundness(mm)
≤0.00157	≤0.040	0.0003	0.0002
0.00158-0.00393	0.041-0.099	0.0005	0.0003
0.00394-0.01968	0.100-0.499	0.001	0.0005
0.01969-0.03936	0.500-0.999	0.0015	0.0008
0.03937-0.05905	1.000-1.499	0.002	0.001
0.05906-0.08661	1.500-2.199	0.003	0.0015
0.08662-0.12992	2.200-3.299	0.004	0.002
0.12993-0.18110	3.300-4.599	0.005	0.0025
0.18111-0.22834	4.600-5.799	0.006	0.003
0.22835-0.29921	5.800-7.599	0.007	0.0035
0.18111-0.41338	4.600-10.499	0.008	0.004